
How to solve the connection leakage problem between the hydraulic torque wrench and the hydraulic torque wrench dedicated pump?
How to solve the connection leakage problem between the hydraulic torque wrench and the hydraulic torque wrench dedicated pump? Got it—let’s zero in on leaks at the hookup between a hydraulic torque wrench and its dedicated pump (typ. 700 bar / 10,000 psi systems with twin hoses and quick couplers). Below is a focused, do-now checklist that fixes 90% of cases and helps prevent a repeat. Safety first1.Stop the pump and depressurize the system: return valve open, trigger released, pressure gauge at 0.2.Lockout/tagout. Wear eye/hand protection—pin-hole jets can inject fluid. Quick checks (most common causes)•Couplers not fully seated• Wipe both male & female quick couplers clean.• Pull back the sleeve, push together firmly until you feel/ hear a positive click.• Tug test: they shouldn’t separate by hand.•Damaged or missing O-rings in couplers• Inspect the face O-rings and backup rings in both halves. Nicks, flat spots, swelling = replace.• Use the exact size/compound (usually NBR for mineral oil; FKM for higher temp/chemicals).•Dirty coupler check-balls/valves• Grit prevents sealing. Flush with clean solvent, blow dry (low pressure), relube lightly with compatible oil.•Brand/series mismatch• Quick couplers